Prediction of void in graphite foam infiltration with phase change materials using Volume-of-Fluid method
Conference Name: 48th annual technical conference of the Society of Engineering Sciences
Location: Evanston, Illinois, USA
Date: 10/2011
List of Authors:
Mahmoud Moeini Sedeh, J. M. Khodadadi
Abstract
Infiltration process is one of the fundamental steps in production of composite energy storage
systems. In this research, the fundamental capabilities of volume-of-fluid (VOF) method in
simulation of infiltration process were studied. The infiltration is one of the primary mechanisms
that seriously contribute in void formation in foam or graphite/phase change material (PCM)
composites. The presence of void, even in low volume percentages, in open cells of the foams or
inside the graphite pores, greatly alters the thermal behavior of such composites. Therefore, it is
crucially important to investigate the formation of void and its effects on thermal behavior and
phase change cycles in energy storage systems. In order to predict the formation of void during
the infiltration process, a porous structure with interconnected cylindrical pores was considered.
A two-dimensional model was developed and different unstructured grid systems were generated
for grid independence study. The VOF model was utilized for simulation of infiltration process.
The modeled pore is initially filled with air and then the PCM (cyclohexane) enters the pore from
a boundary due to a combination of gravity, pressure gradient and surface tension effects. The
simulation is transient and continues in time until it reaches the steady state condition of
cyclohexane exchange with neighboring pores. This simulation firstly shows that the considered
VOF multiphase model is able to predict void. Additionally, it can be concluded that formation
of void is greatly due to the structure of the porous structure and the amount of stable void for
this model was evaluated to be about 4.9 % (based on the surface) which is comparable to the
experimental reported values. As a result, precise modeling of the geometry in a representative
elementary volume (REV) in porous structures is crucially important for reliable prediction of
void formation during the infiltration process.